Order Retrieval and Delivery
Automated Pack-out and Takeaway System
Seamless Order Retrieval, Transfer, and Fulfillment
OPEX® Sure Sort® X with Xtract™ was specifically engineered to combat labor shortage challenges by automating three fundamental aspects of order fulfillment: the sorting retrieval and removal of completed orders.
Meet Sure Sort X with Xtract
Automated Order Takeaway
The new OPEX Sure Sort X with Xtract is the only fully adaptable, turnkey solution on the market developed to address labor shortage challenges by automating key aspects of order fulfillment―high-speed sortation through consolidating batch- or wave-picked inventory and the previously manual order takeaway process―with a return on investment often realized within just two years.
OPEX Xtract is an optional feature for Sure Sort X that automates the order takeaway process. The Xtract iBOT®s retrieve totes containing sorted orders and dispense them into the proper container, including shipping boxes, for downstream processing.
Xtract iBOTs
Xtract iBOTs efficiently retrieve Xtract Totes carrying up to 30 lbs (13.61 kg). They operate alongside Sure Sort X iBOTs, communicating wirelessly with the traffic controller and self-charging during movement. They can be easily added or removed for flexibility.
Xtract Tote
Xtract Totes efficiently transport items from sorting to the Xtract system of Sure Sort X, where Xtract iBOTs move them to the RVT Module. The tote doors open, bomb bay style, releasing items onto a conveyor belt that loads them into the final order box or container.
RVT (Roller, V-Chute, Transfer) Modules
These modules transfer items from Xtract Totes into containers, such as order boxes, staging them for efficient processing. Supporting various container types and up to five modules, the system can sort up to 1,800 items per hour.
Xtract Tote Input & Output (I/O) Modules
The Tote I/O Module shuffles Xtract Totes in and out of the Sure Sort X, allowing them to be routed to a pack station for transfer to a customer’s tote or box, ready for downstream palletization.
 Sure Sort X with Xtract |
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|---|---|
| Length | 5.03 m up to 25.51 m |
| Width | 4.46 m at the input conveyor, 5.96 m overall |
| Height | 3 m |
| Environment | Chilled (1.1 ℃ Non-Condensing) to Ambient (32.2 ℃ Max) |
| Sortable Item Length x Width Minimum | 3.2 cm x 3.2 cm or 13 cm2 |
| Sortable Item Length x Width Maximum | 43.2 cm x 31.8 cm |
| Sortable Item Height | 0.03 cm to 20.3 cm |
| Sortable Item Weight | 9 kg |
| Completed Order Weight | Up to 13.6 kg excluding weight of Xtract |
| Xtract iBOTs | Up to 20 combined OPEX Xtract and Sure Sort X Sortation iBOTs |
| Xtract Totes External | 48.3 cm x 40 cm [L x W], 30.5 cm or 16.5 cm [H] |
| Throughput | Up to 1800 units sorted & 200 orders extracted per hour |
| RVT Modules | Up to 5 per system installed on either or both sides of Sure Sort X |
| Final Order Container | Boxes, Totes, Bags |
| Tote IO Module | Xtract totes can leave system to transfer content or route to external pack station |
Sure Sort X with Xtract |
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|---|---|
| Length | 16.5 ft up to 83.7 ft |
| Width | 14.6 ft at the input conveyor; 18.3 ft |
| Height | 9.8 ft |
| Environment | Chilled (34° F Non-Condensing) to Ambient (90° F Max) |
| Sortable Item Length x Width Minimum | 1.25 in x 1.25 in or 2 in2 |
| Sortable Item Length x Width Maximum | 17 in x 12.5 in |
| Sortable Item Height | 0.01 in to 8.0 in |
| Sortable Item Weight | Up to 20 lbs |
| Completed Order Weight | Up to 30 Ibs excluding weight of Xtract |
| Xtract iBOTs | Up to 20 combined OPEX Xtract and Sure Sort X Sortation iBOTs |
| Xtract Totes External | 19 in x 15.75 in [L x W], 12 in or 6.5 in [H] |
| Throughput | Up to 1800 units sorted & 200 orders extracted per hour |
| RVT Modules | Up to 5 per system installed on either or both sides of Sure Sort X |
| Final Order Container | Boxes, Totes, Bags |
| Tote IO Module | Xtract totes can leave system to transfer content or route to external pack station |
Find Out How Sure Sort X With Xtract Can Improve Your Operations
Adaptable, Efficient, and Scalable Solutions for Modern Fulfillment
Designed to enhance order fulfillment and pack-out processes, Sure Sort X with Xtract combines scalability, speed, and precision. Its flexible design ensures seamless integration and efficient workflows to meet the growing demands of modern businesses
Tailored to Your Needs
- Sure Sort X with Xtract’s scalable design enables businesses to effortlessly expand their system, accommodating growth and peak seasons without major operational disruptions.
- The system supports easy accommodation of increased demand by allowing the addition of up to five iBOTs or RVT modules.
- This flexibility ensures businesses can maintain efficiency and adaptability as they scale.
Rapid Order Processing and Improved Accuracy
- The system boasts a processing capacity of up to 1,800 units and 200 orders per hour, drastically reducing order processing times.
- By leveraging Sure Sort X with Xtract, businesses can achieve tight fulfillment deadlines and significantly improve customer satisfaction through automated order sequencing and fulfillment.
- The integration of technology minimizes human error, ensuring accurate and efficient order processing across various locations.
Enhanced Workflow Integration
- Integrating sortation, order retrieval, and takeaway into a single system streamlines operations, reducing the need for multiple vendors and simplifying workflows.
- The integrated system supports efficient item sequencing and flexible processing, enabling businesses to meet diverse order fulfillment demands effectively.
- By enhancing operational efficiency and minimizing bottlenecks, the unified approach leads to less downtime and operational challenges.
Optimized Resource Use
- Automating order sorting and unloading can significantly decrease labor costs by reducing dependence on manual labor while still ensuring high throughput.
- The system’s ability to handle large order volumes quickly and with minimal errors results in cost savings, enhanced productivity, and a reduced rate of returns from incorrect shipments.
“OPEX WAS A TRUE PARTNER.
THE PERFECT PICK WAS INSTALLED AND OPERATIONAL EXACTLY AS PROMISED.”
Richard Davidson
Project Manager
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OPEX is powering the future of automation. Contact us to learn more about how our vertically integrated automated solutions can help take your business to new heights.