Mail Matrix®

Mastering Automated Mail Sorting Excellence

Automated Mail Sorting System

Explore the Efficiency of Mail Matrix in Automated Mail Sorting

The Mail Matrix is an innovative automated mail sorting machine designed to transform mailroom operations. This system efficiently processes a vast array of mail types, from envelopes to parcels, with unmatched speed and precision. Utilizing advanced technologies like Multi-Line Optical Character Recognition and dynamic iBOT vehicles, Mail Matrix offers unparalleled accuracy in sorting, seamless workflow integration, and robust scalability. It’s the perfect solution for businesses seeking to enhance efficiency, reduce manual effort, and optimize space in their mail-handling processes.

Efficient Mailroom Management

Streamline Your Mail Operations

In a single pass, Mail Matrix can sort a wide variety of envelopes intermixed with small parcels to over a thousand sort destinations. There is no need to presort by size, thickness, or any other criteria; just drop the item on the feed conveyor or use the automated feeder for envelopes and let Mail Matrix do the work for you.

 

Feeders

The Mail Matrix allows operators to choose how mail is fed into the system with options for hand-dropping and automatic feeding. Its optional Automatic Mixed-Mail Feeder can process up to 3,600 pieces per hour. It can handle a variety of mail types, including magazines, flats, envelopes, and small parcels up to five pounds.

An automated mail sorting machine processes a large stack of white envelopes, labeled "OPEX® Mail Matrix.

Operator Station

The Mail Matrix Operator Station has a user-friendly interface and includes a computer, monitor, keyboard, and Mail Matrix Host Software. The software facilitates iBOT traffic control, location visualization, system diagnostics, iBOT diagnostics, and performance reporting. Operators can access keying software and connect to external databases via an Open Database Connectivity (ODBC) connector.

A workstation with dual monitors, keyboard, and mouse is set up next to an automated storage and retrieval system and an advanced OPEX® Mail Matrix in the office.

iBOT

iBOTs are intelligent wireless robots in the Mail Matrix that facilitate fast and efficient mail sorting. They are highly energy efficient, recharging as they move through the system. Each iBOT acts independently of the others to ensure the system remains up even if one of the iBOTs needs to be removed for repair.

Close-up of an automated mail sorting machine featuring belts and rollers inside a metal frame, used for efficiently moving items in a facility. This is the Mail Matrix by OPEX®.

Delivery Bins

The delivery bins are densely packed to maximize floor space utilization. Jobs can be set up so that each bin is a unique delivery location, or if a delivery location requires, two or more bins can be assigned to a delivery location. The bins are transparent so the operator can see if there is media in them when sweeping the machine. If a bin has been removed to be emptied, the Mail Matrix will not attempt delivery to that location until the bin has been replaced.

A row of OPEX® Mail Matrix transparent plastic trays arranged in tiers, resembling the intricate design of an automated mail sorting machine, with light reflecting off the surfaces.

Structure/Modules

The Mail Matrix is designed to expand to 11 expansion modules and supports up to 26 iBOTs. The system features front and rear doors for iBOT access and machine maintenance.

A person is working on a computer in a high-tech storage facility with rows of automatic filing systems and an OPEX® Mail Matrix automated mail sorting machine in the background.

Mail Matrix
Length152.4 cm (add 114 cm for each delivery bin module)
Height223.5 cm
Width363.2 cm
Optional EnhancementsAuto-feeder, Key From Image (KFI) Module, Multi-Line Optical Character
Recognition (MLOCR)
Optional ExpandabilityAdditional image keying stations, delivery bin modules (90 bin increments up to 1020 total delivery bins), and iBOTs
Types of media handledLetters, Flats, Magazines, Accountable Mail, Small Parcels and Newspapers
Length12.7 to 38.1 cm
Width7 to 30.5 cm
Thickness0.017 to 2.54 cm
Weight907 g (maximum per piece)
Maximum iBOTs26
Maximum Hourly Rate (pieces/hr)Up to 3000 pieces/hr (sustained), with burst rates exceeding 3000 up to 3600
Electrical Requirements230 VAC, single phase
12 amps maximum
60 Hz, 4-wire system / 50 Hz, 3-wire system
Environmental SpecificationsTemperature:10° to 32° C
Humidity: 5% to 95%
RHSound level (maximum): 80 db
Maximum Charging Rails3 (1st charge rail accommodates 12 iBOTs; 2nd charge rail required for up to 24
iBOTs; 3rd charge rail required for up to 26 iBOTs)

Mail Matrix
Length60 in (add 45 in for each delivery bin module)
Height88 in
Width143 in
Additional FeaturesKey From Paper (KFP) Module, OPEX Directory Retrieval System (DRS)
Optional EnhancementsAuto-feeder, Key From Image (KFI) Module, Multi-Line Optical Character
Recognition (MLOCR)
Optional ExpandabilityAdditional image keying stations, delivery bin modules (90 bin increments up to 1020 total delivery bins), and iBOTs
Types of media handledLetters, Flats, Magazines, Accountable Mail, Small Parcels and Newspapers
Length5 to 15 in
Width2.75 to 12 in
Thickness0.007 to 1 in
Weight32 oz (maximum per piece)
Maximum iBOTs26
Maximum Hourly Rate (pieces/hr)Up to 3000 pieces/hr (sustained), with burst rates exceeding 3000 up to 3600
Electrical Requirements120/208 VAC, single phase
12 amps maximum
60 Hz, 4-wire system / (50 Hz, 3-wire system)
Environmental SpecificationsTemperature: 50° to 90° F
Humidity: 5% to 95%
RHSound level (maximum): 80 db
Maximum Charging Rails3 (1st charge rail accommodates 12 iBOTs; 2nd charge rail required for up to 24
iBOTs; 3rd charge rail required for up to 26 iBOTs)

Find out how Mail Matrix can improve your operations

Enhance Your Business with Mail Matrix Benefits

Integrating Mail Matrix into your operations unlocks a world of benefits, leading to a significant transformation in your mailroom’s efficiency and productivity. From maximizing space utilization to ensuring precise and secure mail handling, this system is a powerhouse in streamlining your mail processes. Embrace the Mail Matrix experience and witness a remarkable improvement in your business’s operational flow and resource management. 

Efficient
Seamless
Reliable
Scalable
Space Optimization
Secure

Efficient

Maximize Productivity and Minimize Effort

  • The Mail Matrix excels in processing up to 3,600 pieces per hour, enabling quick and efficient handling of large mail volumes.
  • By automating the sorting process, it significantly cuts down on manual labor and sorting time, leading to faster turnaround times.
  • The system’s high-speed operation streamlines the entire mailroom workflow, resulting in more efficient use of resources and manpower.
A person sorting a stack of mailed-in ballots on an OPEX® Mail Matrix automated mail sorting machine in a processing facility.

Seamless

Streamline Your Workflow with Ease

  • Mail Matrix easily integrates into existing systems, ensuring business continuity with its user-friendly interface and compatibility with external databases.
  • Designed to meet various mail-handling requirements, Mail Matrix enhances workflow efficiency without overhauling current processes.
  • Its adaptability and seamless integration translate to improved efficiency in mail-handling operations, streamlining the entire mailroom workflow.
Three people are collaborating at a computer in an office setting, with one person pointing at the screen, possibly discussing the integration of the OPEX® Mail Matrix into their workflow.

Reliable

Dependable, Consistent and Accurate Sorting

  • With technologies like MLOCR, Mail Matrix guarantees high reliability, significantly reducing sorting errors for more accurate mail delivery.
  • Its precision minimizes the chances of mail being misdirected or lost, enhancing the integrity of the mail delivery process.
  • The consistent and precise functioning of Mail Matrix boosts overall operational dependability in mail sorting tasks.
Hands typing on a keyboard in front of a computer screen with an OPEX® Mail Matrix and laboratory equipment in the background.

Scalable

Grow Your Operations with Confidence

  • Mail Matrix’s design allows for easy expansion, accommodating over 1,000 bins and additional iBOTs to meet growing mail volumes.
  • Its scalability ensures that increasing mail demands are met without the necessity for extensive system overhauls.
  • The system’s flexibility makes it a future-proof choice, adapting to evolving business needs while optimizing mailroom technology.
Man organizing items on a shelf, inside a well-lit room with rows of organized containers and an OPEX® Mail Matrix in the corner.

Space Optimization

Maximize Space Efficiency in Your Mailroom

  • Compact design makes it an ideal solution for organizations with limited space.
  • Efficient placement of removable bins and tubs on both sides of the machine optimizes the use of available space.
  • High-volume sorting capabilities even in constrained environments.
People in blue uniforms organizing trays on shelves in an organized storage room with the help of an OPEX® Mail Matrix.

Secure

Ensure Security and Integrity in Mail Handling

  • Mail Matrix reduces the risks of mail loss, theft, or tampering by minimizing manual handling and employing reliable sorting technology.
  • Its precise and secure processing makes it perfect for handling sensitive or confidential mail, ensuring each item is treated with utmost care.
  • The system’s focus on accuracy and security in mail processing provides businesses with the confidence of precise and careful mail handling.
A configured OPEX® Mail Matrix machine with clear plastic trays containing colored items.
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“The Mail Matrix improved staff productivity immediately because they no longer look up names in lists. The university is saving about $120,000 each year by reducing the need for additional full-time staff members.”

Bob Boyer

Liberty University Postal Services

NEXT LEVEL AUTOMATION

Unlock Operational Efficiency with OPEX

OPEX is powering the future of automation. Contact us to learn more about how our vertically integrated automated solutions can help take your business to new heights.